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R & ADR Series

FILTRATION

Prefilter - keeps heat exchanger surfaces clean and pressure drop low. 
Coalescer - removes oil and oil-aerosols, ideal location at coldest point. See Mr. Goodaire & Mr. Goodaire Plus
Patented Oil-Sep Coalescer Plus - strict EPA regulations tightly monitor the amount of oil concentration in waste. The oil-sep coalescer plus can help you meet those strict standards.

Note: Performance Monitor may be deleted or a secondary (remote) monitor may be added.

Pioneer Dryers are available for Vacuum, Blower, and High Pressure applications up to 10,000 PSIG (689.7 BAR G), with or without air-air heat exchangers.


Selection Considerations

1. R or ADR Series
Selecting a PIONEER R Series or an ADR Series Refrigerant Dryer depends on whether your compressed air system has an aftercooler.
A) R Series - designed for use with an aftercooler
In accordance with the NFPA and CAGI standards, the following design conditions apply:

Example: Calculate the capacity of model R500A/W at 90°F/32.2°C inlet temperature, 120 PSIG/8.3 BAR G inlet pressure and 100°F/37.8°C ambient temperature.

Actual capacity = nominal capacity x TC x PC x AC
=500 x 1.15 x 1.04 x 1.0
=598 SCFM/1017 NM3/HR

B) ADR Series (Aftercooler/Dryer/Reheater combination system)

ADR systems are designed for compressed air systems which do not have a previously installed aftercooler. They perform three functions: aftercooling, air drying, and reheating of compressed air.
The inlet temperature to an ADR system should be 250°F/121°C or lower. The principle advantage of an ADR system is its capacity to reheat the air which increases its volume. This is achieved by using the warm incoming air to reheat the outgoing dry air to within approximately 40°F/ 22.2°C of the incoming air.

The Mr. Goodaire options are recommended with PIONEER R and ADR Series Dryers.

2. Maximum Air Requirement 

3. Pressure Dew Point
Although 50°F/10°C PDP may be adequate for your current needs, a 35°F/2°C PDP air drying system is recommended for peak performance and growth.
 4. Inlet Pressure
Check R Series Ratings table or ADR Series Ratings table for maximum working pressures. Higher pressure dryers are available for pressures up to 10,000 PSIG/689.7 BAR G.
 5. Ambient Temperature
Air cooled-type systems are designed for a temperature range of 50°F/10°C to 110°F/43.3°C. Specially designed air cooled systems are available for differing conditions. 
6. Location
For dirty locations, ambient filters as well as water-cooled condenser-type systems are available.
7. Electrical Requirement
NEMA 1 is standard. NEMA 4, 7, or 12 and non-standard voltages are available.
 8. Cooling Requirement for Air Dryer Condensers and Heat Recovery
The Heat rejection and Water requirements table will be helpful in choosing between air-cooled and water-cooled systems and in selecting the proper location. When properly installed, PIONEER dryers can be an effective source of heat recovery.

SELECTION GUIDE

Heat Rejection Water Requirements:
Air cooled Units:
Approx. 100 BTU/Min (25.2 KCal/Min) per 100 SCFM (170 NM³/Hr) to ambient
 
Water Cooled Units:
Approx. 92 BTU/Min (23.2 KCal/Min) per 100 SCFM (170 NM³/Hr) to water
Approx. 8 BTU/Min (2.02 KCal/Min) per 100 SCFM (170 NM³/Hr) to ambient.
 
Water Cooled Units Only:
Pressure: 20 PSIG/1.38 BAR G Minimum
Temp.
°F / °C
Water Flow
per 100 SCFM
(170 NM³/Hr)
For ADR Systems,
heat rejections
and water requirements
are twice that of R
Systems of the same capacity.
50/10 0.40 GPM (1.5 L/M)
60/15.6 0.50 GPM (1.9.L/M)
70/21.1 0.65 GPM (2.5 L/M)
80/26.7 1.00 GPM (3.8 L/M)
90/32.2 1.50 GPM (5.7 L/M)

 

÷Pioneer Air Systems, Inc.÷

÷210 Flatfork Rd. ÷Wartburg, TN 37887÷Tel: 800-264-1AIR÷Fax: 423-346-3865 ÷ sales@pioneerair.com ÷

Copyright (c) 2004 - Pioneer Air Systems, Pioneer Engineering. All rights reserved.
Information in this document is subject to change without notice.