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Frequently Asked Questions Page (FAQ)

 

How much Gas pressure is required?

The gas pressure needed depends on the device using the gas; add to it the pressure losses thur cleaning equipment, piping, valves ect.

How often do you recommend the Desiccant be replaced?

We recommend that the Desiccant should be changed once a year.

Our units can go upto 3 years with out needing the change the desiccant. This is all dependent on your compressor and how old it is, if it has oil blow by, ect…

The best way to have an idea on when you should change the desiccant is to have a dew point meter on your unit. When you track a pressure drop on the dew point meter from the last time the desiccant was installed.

Contact us if this does not Answer your question.

How often should you test your Biogas?

Biogas composition from a landfill or waterwater treatment plant (digestar gas) can change quickly. Therefore, you should test a sample of your biogas once every six months.

Pressure drop & when to changing filter elements

A higher pressure drop means a loss of energy, which causes a compressor to use more power.

However, typically the above fact is overlooked; and, a customer changes filter element when the pressure down stream becomes insufficient. In other words, it depends on customer's tolerance for the pressure drop.

To set controls you may use the following guide, unless customer specifies a different requirement -

A. For 90 to 250 PSIG range operating pressure – Use 3 PSIG for changing all filter elements.

B. For 40 to 90 PSIG range operating pressure – Use 2 PSIG for changing all filter elements.

C. For 10 to 40 PSIG range operating pressure – Use 1 PSIG for changing all filter elements.

D. For 3 to 10 PSIG operating pressure – Use 0.5 PSIG for changing all filter elements.

E. For 0 to 3 PSIG operating pressure – Use 0.1 to 0.2 PSIG for changing all filter elements.

F. For 250 to 1000 PSIG range operating pressure – Use 5 PSIG for changing all filters.

G. For over 1000 PSIG range operating pressure – Use 10 PSIG for changing all filters.

What are the key corrosive components in Biogas?

The key corrosive components in Biogas are: Moisture, Siloxanes & Sulfides (h2S & So2).

What is Methane?

Methane (CH4) is colorless, oderless and flammable gas which burns in air/oxygen (O2) with a blue flame and it is also the main hydrocarbon which makes up natural gas. Methane is a reliable and renewable fuel source the if not collected, goes to waste. Methane is now being used as a fuel to power cars and trucks.

Methane is a very potent hydrocarbon greenhouse gas which contributes to global warming (climate change) when it is freely released into the atomoshere.

 

Methane is the simplest, lightest, cleanest and most abundant hydrocarbon found in nature. It is also one of the most important hydrocarbons since it is used as an enegy source (gas fuel).

 

Natural gas id derived from a petroleum based source, which is mostly methane. Besides natural gas, methane also comes from many other diffrent sources such as bio gas, coalbeds, hydrates, landfills, marsh gas and anywhere methane producing (methanogenic) bacteria are found which decompose (break down) organic matter under oxygenless (anaerobic) conditions.

 

Methane burns cleanly only producting carbon dioxide (CO2) and water (H2O) as by-products of its combustion [CH4 + 2O2 - > CO2 + 2H2O].

What is my Serial number to my Pioneer unit?

Q.  Where do I find the Serial number to my Pioneer Air Systems, Inc. unit.
A. You can locate the serial number from the sticker plate.

Q.  What deos the serial number sticker plate look like?
A. 12345-000000 – The first part is all numbers. example: 60000-    The last half will have letters and numbers. example: -A20J00

Example:

 

What should the Gas be tested for?

At the minimum, the gas should be tested for – Methane, Oxygen, Nitrogen, Carbon Monoxide, Carbon Dioxide, Hydrogen, Siloxanes & Sulfides (H2S & SO2)

Which one is required, blower or compressor?

A typicl blower can provide up to 15 PSIG gas pressure, whitch is usually sufficient for most low pressure devices e.g Boilers & IC Engines.

A gas compressor is usually required for devices requiring a higher gas pressure e.g. Micro-turbines & Turbines.

Why Dry Natural Gas?

As the pipeline quality natural gas with a moisture content of 7 lbs/MMSCF is compressed to 3600 PSIG it has a dewpoint of 52°F/11°C. When compressed natural gas (CNG) equipment is subjected to temperatures below 52°F/11°C, the moisture begins to condense. When the temperature falls below 32°F/0°C, the moisture freezes, causing malfunction of equipment and interrupting CNG delivery.

When mixed with moisture, impurities in natural gas, especially H2S and CO2, form a corrosive mixture that destroys equipment. The presence of moisture also affects accurate delivery measurement.

Why Natural Gas?

The Energy Policy Act of 1992 requires federal fleets to begin purchasing alternative fuel vehicles (AFV’s) in the fiscal year 1993. The following table is a summary of requirements for federal and state fleets, alternative fuel providers, and private and municipal fleets.

AFV Requirements

Year Federal State Providers Private
1993 5,000 - - -
1994 7 500 - - -
1995 10,000 - - -
1996 25% 10% 30% -
1997 33% 15% 50% -
1998 50% 25% 70% -
1999 75% 50% 90% 20%
2000 75% 75% 90% 20%

 

Why should you remove Siloxanes?

You should remove Siloxanes because, Siloxanes damage Internal Combustion (IC) Engines, Micro turbines, Boilers and SCR. When heated, Siloxanes form a sand like white powder. This powder can coat components and cause seizure or a failure of the moving components.

Why treat water?

As the water in the cooling tower evaporates, most solid contaminants in the water do not evaporate. The concentration of these contaminants accumulates rapidly and will undermine the cooling capacity of the system. In addition, airborne impurities and biological contaminants are introduced into the recirculating water.

To control potential contaminants, a water treatment program must be employed. In most cases, use of a Pioneer Kleen-Water Filter and a simple bleed-off at the Pioneer filter may be adequate for control of scale and corrosion. However, biological contamination can be controlled only through the use of biocides, and such treatment should be initiated at system start-up and continued regularly thereafter.

For specific recommendations on water treatment, consult a local water treatment specialist.

 

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Contact Us

Pioneer Air Systems, Inc.
210 Flatfork Road
Wartburg, TN 37887, USA

T: (423) 346-6693
F: (423) 346-3865 or 7522
Email: Click Here

Testimonials

"I wanted to drop you a note to give you some feedback on the results of your customer service efforts at Texas Instruments… I am pleased to report the Texas Instruments was extremely impressed with the way that Pioneer handled their problem and were very appreciative of the efforts…"

Richard J. Brown, Jr.

AirPower of New England

"I called Pioneer to find repair parts for our R100 air dryer and was met with the most pleasant and helpful staff. I was mostly impressed as our air dryer was built in July 1988!!! First repair needed. It runs 8-10 hrs per day and does a great job. Our repairman remarked that we have some of cleanest nail/staplers guns he services."

Mike Woley

Baldwin Mfg

"I would like to personally thank you for your cooperation and help. The attention you gave to resolve problems and answer questions is commendable… This type of service is very seldom found in today's businesses."

William E. Pickering, Jr.

Central Power and Light Company

"…The dryer performed flawlessly and the customer was very happy with a pressure dew point of -89ºF… This type of service certainly does create a feeling of doing business with a first-class outfit…"

Philip Scarola

Centri Dye Equipment Company

"Your program was most educational and enjoyable."

Terry Perko

Diversified Air Systems, Inc.

"I would like to take this opportunity to commend your plant personnel (Rick Lee and Glen Ford)… they should be given a heros welcome on their performance… Please extend a "bravo & at' a boy" from all of us here in Phoenix."

Ronald Egner

George S. Thomson Company

"Our existing unit is now working well up to design capacity 60 scfm flow. Once we exceed 60 scfm we experience differential pressure issue due to freezing across the evaporators. Please quote new clean up skid for 100 scfm capacity. We would keep our existing 60 scfm unit as a back-up."

Brian Reil

Kraft Foods

"I would like to express my appreciation for the training and hospitality I received during my visit to your facility… I was most impressed by the professionalism and enthusiasm of your entire staff."

Loy McDonald

Lewis Systems South, Inc.

"I received a call from my customer the day the parts were delivered and he was very pleased and wanted to express his gratitude to me and to you and your organization. Thank you for the extra care and concern to get these items to us as required. Good Job!"

Herb Miller

Motion Industries

"Thank you for your message today, and I appreciated the opportunity to meet you and your team. The information we received was very interesting and we are excited about this opportunity… I very much appreciate your efforts to make us comfortable and welcome in your home and your business."

James D. Packard

Pacwill Environmental